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Embroidery Guides
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- What Is Wool-Thread Embroidery? Process
- What Is Backing-Free Embroidery? Process
- What Is Tassel Embroidery? Process Princ
- What Is Cross-Stitch Embroidery? Techniq




Custom Toothbrush Embroidery | 3D Flocking Opera Mask + Tassel Embroidery Design
The opera mask achieves a relief-like 3D effect with toothbrush embroidery: the face is fully covered with densely arranged white pile columns, the outlines of the brows, eyes and beard are traced in black pile yarn, and red accents highlight the eyes and patterns. The long beard on the jaw is not filled solid with embroidery thread; instead, tassel embroidery creates individual hanging tassels, which looks more vivid than a flat-embroidered beard. Pile height can be made from 1.0–10.0 mm as needed (commonly 2.0–3.5 mm); the hand feel is soft and resilient, and the pile resists shedding after washing.
Optional techniques
The opera mask can be changed to other characters and colorways; the long beard can be shortened or extended for a longer drape; it can be combined with flat embroidery and beading to enrich the details, or finished with edge binding and adhesive backing to make a sew-on / iron-on standalone embroidered patch.
Applications
Guochao-style motifs and brand logos on jackets, sweatshirts, denim jackets, hats, bags and other items.
Customization process
Customer provides artwork (AI / PDF / high-resolution image) → we check colors, size and pile height → three simple samples are provided free of charge → bulk production starts after confirmation. Sampling takes 24–48 hours, or 3–4 working days for complex techniques; MOQ is 300 pieces, and bulk production normally takes 5–10 working days (subject to production scheduling confirmation). Rush orders can be prioritized.
Production capacity
Opera-mask designs have dense details, and the tassel sections also require consistent hanging length and density; if the lengths vary, the whole face shape can be distorted. We split the face, beard and hair, and tassels into separate production processes, confirm the layering and tassel length through sampling before bulk production, and use more than 30 specialized embroidery machines plus piece-by-piece quality inspection to keep the whole batch consistent.
| Specification | Dobest manufacturing standard |
|---|---|
| Craft & aliases | Toothbrush embroidery (vertical pile / brush / woven pile / sheared-pile / flocking / turf / tufting)(Read the full craft guide) |
| Core specifications | Standard pile height 1.0–10.0 mm (2.0–3.5 mm most common); multi-level pile within one design; minimum stroke width 2.5 mm |
| Size & stitch calculation | Quoted from your artwork (AI / PDF / CDR / high-resolution image) or a physical sample at full stitch density; available as direct panel stitching or stand-alone patches (hot-melt adhesive / hook-and-loop / sew-on edge) |
| Fabrics & applications | Fleece hoodies, denim, twill, canvas, baseball caps, bags and footwear |
| Locking & wash resistance | Upright single-sided stitching + TPU hot-melt root locking on the reverse + CNC pile shearing; machine wash at 40 °C or below in a laundry bag — resists shedding after washing |
| Materials & audit credentials | Coats, Sakura and recycled eco yarns (raw materials supplied with OEKO-TEX® and SGS test reports from our suppliers); factory audited under Disney ILS and adidas SEA, with an internal defect rate below 1% |
| MOQ, lead time & capacity | MOQ 300 pcs; 3 free simple samples (24–48 h for standard, 3–4 working days for complex constructions); bulk lead time 5–10 working days; regular annual capacity 1.5 million pcs (up to 20,000 pcs/day at peak with full day-and-night shifts, subject to evaluation) |
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