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Custom toothbrush embroidery | 3D flocking opera mask + tassel embroidery design, image 1

Custom toothbrush embroidery | 3D flocking opera mask + tassel embroidery design, image 2

Custom toothbrush embroidery | 3D flocking opera mask + tassel embroidery design, image 3

Custom toothbrush embroidery | 3D flocking opera mask + tassel embroidery design, image 4

Custom Toothbrush Embroidery | 3D Flocking Opera Mask + Tassel Embroidery Design

The opera mask achieves a relief-like 3D effect with toothbrush embroidery: the face is fully covered with densely arranged white pile columns, the outlines of the brows, eyes and beard are traced in black pile yarn, and red accents highlight the eyes and patterns. The long beard on the jaw is not filled solid with embroidery thread; instead, tassel embroidery creates individual hanging tassels, which looks more vivid than a flat-embroidered beard. Pile height can be made from 1.0–10.0 mm as needed (commonly 2.0–3.5 mm); the hand feel is soft and resilient, and the pile resists shedding after washing.

Optional techniques

The opera mask can be changed to other characters and colorways; the long beard can be shortened or extended for a longer drape; it can be combined with flat embroidery and beading to enrich the details, or finished with edge binding and adhesive backing to make a sew-on / iron-on standalone embroidered patch.

Applications

Guochao-style motifs and brand logos on jackets, sweatshirts, denim jackets, hats, bags and other items.

Customization process

Customer provides artwork (AI / PDF / high-resolution image) → we check colors, size and pile height → three simple samples are provided free of charge → bulk production starts after confirmation. Sampling takes 24–48 hours, or 3–4 working days for complex techniques; MOQ is 300 pieces, and bulk production normally takes 5–10 working days (subject to production scheduling confirmation). Rush orders can be prioritized.

Production capacity

Opera-mask designs have dense details, and the tassel sections also require consistent hanging length and density; if the lengths vary, the whole face shape can be distorted. We split the face, beard and hair, and tassels into separate production processes, confirm the layering and tassel length through sampling before bulk production, and use more than 30 specialized embroidery machines plus piece-by-piece quality inspection to keep the whole batch consistent.

Custom Specifications & Production Parameters
SpecificationDobest manufacturing standard
Craft & aliases Toothbrush embroidery (vertical pile / brush / woven pile / sheared-pile / flocking / turf / tufting)(Read the full craft guide)
Core specifications Standard pile height 1.0–10.0 mm (2.0–3.5 mm most common); multi-level pile within one design; minimum stroke width 2.5 mm
Size & stitch calculationQuoted from your artwork (AI / PDF / CDR / high-resolution image) or a physical sample at full stitch density; available as direct panel stitching or stand-alone patches (hot-melt adhesive / hook-and-loop / sew-on edge)
Fabrics & applications Fleece hoodies, denim, twill, canvas, baseball caps, bags and footwear
Locking & wash resistance Upright single-sided stitching + TPU hot-melt root locking on the reverse + CNC pile shearing; machine wash at 40 °C or below in a laundry bag — resists shedding after washing
Materials & audit credentialsCoats, Sakura and recycled eco yarns (raw materials supplied with OEKO-TEX® and SGS test reports from our suppliers); factory audited under Disney ILS and adidas SEA, with an internal defect rate below 1%
MOQ, lead time & capacityMOQ 300 pcs; 3 free simple samples (24–48 h for standard, 3–4 working days for complex constructions); bulk lead time 5–10 working days; regular annual capacity 1.5 million pcs (up to 20,000 pcs/day at peak with full day-and-night shifts, subject to evaluation)
Product FAQ · Quality & Craftsmanship
Q1:Will toothbrush embroidery shed or unravel after washing?+
We use single-sided direct stitching combined with high-strength TPU hot-melt bonding on the reverse side, locking every thread root across the whole back. It resists shedding under a standard 40 °C machine wash, turned inside out and placed in a laundry bag.
Q2:What is the standard pile height range? Can it be customized?+
Standard pile height ranges from 1.0mm to 10.0mm (2.0–3.5mm is most common). We support multi-level pile heights within the same design to create distinct 3D visual hierarchy.
Q3:What are the minimum stroke and lettering requirements?+
Single line width should be ≥2.5–3.0mm, and letter height ≥10mm. For intricate details smaller than this threshold, we recommend composite flat embroidery or print for optimal legibility.
Q4:What is the MOQ and sampling lead time?+
MOQ is 300 pcs. Up to 3 simple samples are provided free. Sampling turnaround is 24–48 hours (3–4 days for complex composite). Bulk production takes 5–10 working days.

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