Custom Toothbrush Embroidery | 3D Butterfly Eyespot Flocking Embroidery

Toothbrush Embroidery Customization | Butterfly Eyespot 3D Flocking Embroidery

This butterfly is cut to the overall wing outline. The eyespots on the wings are built in sections from pile columns in different colours; the wing veins are outlined with dark pile yarn, and the outer edge is finished with a black binding. The whole piece sits on the fabric like a thin flocked layer. Yellow, orange and purple are layered together, giving a vivid look from a distance and fine detail up close. Pile height can be made from 1.0–10.0 mm as required (2.0–3.5 mm commonly used). The hand feel is soft and resilient, with minimal fibre loss after washing.

Optional techniques

Wing colourways can be re-arranged according to the artwork; eyespots can be enlarged or recoloured; an adhesive backing can be added for heat-transfer patches, or hook-and-loop backing for detachable embroidered patches; it can also be combined with flat embroidery and sequin embroidery to make wing-surface details cleaner.

Applications

Motifs and brand accents on jackets, hoodies, denim jackets, caps, bags and fabric labels.

Customization process

Customer supplies artwork (AI/PDF/high-resolution image) → we review colours, size and pile height → 3 simple samples provided free of charge → bulk production after confirmation. Sampling takes 24–48 hours; complex techniques take 3–4 working days. MOQ is 300 pieces; regular bulk production takes 5–10 working days (subject to production scheduling confirmation). Rush orders can be prioritised in scheduling.

Production capability

Custom-shaped embroidered patches need to be cut to the contour, and the eyespots on the wings must be aligned one by one—a slight offset can make the whole butterfly look skewed. We first digitise by colour from the artwork and run alignment samples for each colour layer. After confirming the outline and eyespot positions, we cut to shape, bind the edges and move into volume production. With more than 30 special embroidery machines and piece-by-piece quality inspection, we help maintain consistent shaping across the batch.