Custom Champion Script Letter Toothbrush Embroidery + EVA 3D Embroidery Edge Binding

Champion Script Lettering Toothbrush Embroidery Custom + EVA 3D Embroidery Edge Binding

These script letters are built into pile columns with toothbrush embroidery, with the strokes rising and falling along the flow of the script; the black pile face is paired with a gold outline. A layer of EVA 3D backing is placed beneath the letters, giving them an overall raised layer, while the outer edge is neatly finished with binding, so the letter faces are crisp and the edges clean. Pile height can be made from 1.0–10.0 mm as needed (2.0–3.5 mm is commonly used); the hand feel is soft and resilient, and the pile is less prone to shedding after washing.

Optional techniques

The backing height can be adjusted as needed, or the lettering can be changed back to a plain pile face without backing; the outline can be changed to silver or a matching colour; stroke weight can be fine-tuned to suit the brand's letterforms; edging and adhesive backing can also be added to make a sew-on / iron-on standalone embroidered patch.

Applications

Brand lettering and script wordmarks on hoodies, jackets, baseball uniforms, caps, bags and woven labels.

Customisation process

The customer provides artwork (AI / PDF / high-resolution image) → colours, size and pile height are confirmed → 3 simple samples are produced free of charge → bulk production begins after confirmation. Sampling takes 24–48 hours, or 3–4 working days for complex work; MOQ is 300 pcs, and bulk production normally takes 5–10 working days (subject to production scheduling confirmation). Rush orders can be prioritised.

Production capability

With EVA raised backing plus edge binding, the challenge lies in bonding the backing layer to the embroidery thread: once the backing edge is exposed, the letters look bulky. We first cut the backing to the lettering artwork and confirm the raised height and binding width through sample rounds before moving to bulk production; with more than 30 specialty embroidery machines and piece-by-piece inspection, letterforms stay consistent across the whole batch.

Disclaimer: All cases shown on this page are based on logos or design drafts provided by customers, for whom we carry out computerised machine embroidery processing or embroidered patch production and delivery; the brand names involved are used solely to describe the processing category and technique direction and do not represent any official partnership or authorisation with the brands.